ESD Audit Checklist_090209

TOTAL CHECKLIST COMPLIANCE:

108%(max. 138%)

Date:140%Checklist Version: February 9th, 2009 (wml045@motorola.com)Auditors:

130%RATING:CELLS:Audited company:

120%\"0\" - FULLY OUT OF COMPLIANCE0Audited area / line / product:110%\"1\" - PARTIAL COMPLIANCE1Audited person(s):100%\"2\" - FULL COMPLIANCE (>100V)2Shift:

90%\"3\" - EXCEEDED COMPLIANCE (<100V)380%\"4\" - NOT APPLICABLE TO THIS SITE4Main standard used for the audit: ANSI S20.20 - 2007

70%60%50%TOTAL SCORE

6040%TOTAL OF ACTION ITEMS3

30%20%10%0%Action plan (needed ifItemTaskGradegrade is equal or lower

Owner

Due Date toClosingRecommend Range (Test Method Std if

Frequencythan 1)

Solve

Date

applicable)

(day/week/Tester

year)

1.0Planning and Documentation

1.1Have established an effective ESD control program plan?205-Feb-0920-Mar-09ANSI/ESD S20.20 2007 - Section 7N/A1.2Have a documented training plan for key personnel on handlingESDS?2ANSI/ESD S20.20 2007 - Section 7N/A1.3Are there quality records for each ESD audit?1ANSI/ESD S20.20 2007 - Section 7N/A1.4Are there quality records for each ESD auditor certification?1ANSI/ESD S20.20 2007 - Section 7N/A1.5Are the ESD test equipment calibrated?2ANSI/ESD S20.20 2007 - Section 7N/ATOTAL SCORE FOR FULL COMPLIANCE (Max. of 10) :

8

0PERCENTAGE OF COMPLIANCE:

80%

IN PLANNING AND DOCUMENTATION

2.0

EPA Grounding and ESD Protection

2.1Is the main grounding system resistance < 25Ω ?3Resistance < 25 Ω (ANSI/ESD S20.20 2007 -Section 8.1)Megohmmeter2.2Is the equipotential grounding conductor used for worksurface,Resistance < 1 Ω (ANSI/ESD S20.20 2007 -with resistance < 1Ω ?3Section 8.1)Multimeter2.3Is the equipotential grounding conductor used for equipment,Resistance < 1 Ω (ANSI/ESD S20.20 2007 -with resistance < 1Ω ?3Section 8.1)Multimeter2.4Are equipment and toolings grounded, including torque drivers,Resistance < 1 Ω (ANSI/ESD S20.20 2007 -soldering iron, fixture metal base > .52 sq.cm (10 sq.in)?3Section 8.1)Multimeter2.5Is the equipotential grounding conductor used for wrist-strap,Resistance < 1 Ω (ANSI/ESD S20.20 2007 -with resistance < 1Ω ?3Section 8.1)MultimeterAre equipotential bonding points grounded? (Ex: Flooring to92.6Resistance < 1.0 X 10 Ω (ANSI/ESD S20.20common point or mats to common point).32007 - Section 8.2)MegohmmeterIs the equipotential grounding conductor used for workstation2.7(rack ground cable, bench ground cable, etc) with resistance350Resistance < 1 Ω (ANSI/ESD S20.20 2007 -< 1Ω ?Section 8.1)MultimeterResistance to ground < 1 X 109 Ω and/or2.8Are worksurface resistance and voltage levels inside spec?3< 200 V (ANSI/ESD S20.20 2007 - SectionMegohmmeter and/or2.58.2)ESD Voltage SensorMotorola Internal UsePágina 1 de 4

Resistance between 0.8 X 106 to 1.2 X 106 Ω2.9Are the wrist-strap cords (with 1 MΩ resistor) tested? 40.625(ESD S 1.1). Equivalent to 1 MΩ resistor plus 1Wrist-strap ESDΩ cable resistances (ANSI/ESD S20.20 2007 -testerSection 8.2).2.10Are ESD precaution signs available in the EPAs?3Visual inspection2.11Are ionizers properly working in manufacturing and open spacesESD Voltage Sensor(if applicable)?3< 50 V (offset) (ANSI EOS/ESD S 3.1)& Ionized AirMeasurement Kit< 150 V (offset) (ANSI EOS/ESD STM 3.1). Ex:ESD Voltage Sensor2.12Are ionizers properly working in room systems (if applicable)?3Clean-room.(ANSI/ESD S20.20 2007 - Section& Ionized Air8.2).Measurement KitAre EPA bins, bags and containers static dissipative?Resistance to ground < 1 X 1092.133 Ω (ANSI/ESDS20.20 2007 - Section 8.2)MegohmmeterAre covers, waste bags and tapes static dissipative OR placed in2.14a distance > 30 cm (> 11.81 in) away from ESDS OR removed4BlankVisual inspectionbefore placed in the EPA Are CRT screen and other computer peripherals > 30 cmOR in ionized controlled environment?2.15(> 11.81 in) away from PCBA and any other ESDS components3BlankVisual inspectionor using equivalent methods to protect?2.16Do the mat areas cover all working surface?3BlankVisual inspection92.17Is the floor dissipative or conductive?4Resistance < 1 X 10 Ω (ANSI/ESD S20.202007 - Section 8.2)MegohmmeterResistance < 1 X 109 Ω (ANSI/ESD S20.202.18Are the EPA area chairs dissipative connected to the ground?42007 - Section 8.2 and ANSI/ESD STM 12.1 -MultimeterESD TR53). Chair grounding cable < 1 Ω.2.19Does the scanner have, in the EPA, ESD energy less than 200V?3<200VESD Voltage Sensor2.20Does the EPA have LCD displays instead CRT?3<200VESD Voltage SensorTOTAL SCORE FOR FULL COMPLIANCE (Max. of 40) :

48

4PERCENTAGE OF COMPLIANCE:

150% IN EPA GROUNDING AND ESD PROTECTION

3.0

Personnel

3.1Is wrist-strap system used, checked once every shift andregistered in the quality records (if applicable)?4BlankWrist-strap testerIs foot-strap system used, checked once every shift and63.2registered in the quality records (if applicable)?4 Resistance < 35 X 10 Ω (ESD STM 97.1 orSTM 97.2) footware or heel strap to ground.Foot-strap tester3.3Is footwear system used, checked once every shift andregistered in the quality records (if applicable)?4Resistance < 1 X 109 Ω (ANSI/ESD STM9.1)MegohmmeterAre gloves, finger cots, headscaf, sleeve and all other protectiveVoltage sensor at3.4wearing used and maintained?4Blanknew supplierintroductionResistance <1 X 1011 Ω OR <1 X 109 Ω OR <3.5Are the garments properly used and maintained?335 X 106 Ω, depending the garment protectionMegohmmeter andis used in your site. ESD STM 97.1 or STMvisual inspection97.2 footware or heel strap to ground.TOTAL SCORE FOR FULL COMPLIANCE (Max. of 10) :

34PERCENTAGE OF COMPLIANCE:

150% IN PERSONNEL4.0

Packaging, Storage, Transport, Environment and Handling ESD Sensitive Items (ESDS)4.1Are ESD protective tray, bins, tote bags, foam and othertransportation materials properly used for ESDS?1BlankVisual Inspection4.2Are antistatic pallet used inside the EPA?4BlankVisual Inspection4.3Are ESD Trolleys & rack grounded used for ESDS transportation?4BlankMegohmmeter andvisual inspectionMotorola Internal UsePágina 2 de 4

4.4Are tweezers and other handling tools static dissipative?4BlankVisual Inspection4.5Is the relative humidity inside spec?440% < RH < 70%Higrometer4.6Is the conveyor mat static dissipative according spec?4Resistance to ground between 106 and 109 Ω.Megohmmeter4.7Is the work surface cleaning liquid dissipative?4BlankProduct datasheet4.8Are shelvings (cabinets, shelves, etc) properly used in the EPA?4Resistance to ground < 1.0 X 109 Ω (ANSI/ESDS20.20 2007 - Section 8.2)MegohmmeterTOTAL SCORE FOR FULL COMPLIANCE (Max. of 16) :

17PERCENTAGE OF COMPLIANCE:

50% IN PACKAGING, STORAGE, TRANSPORT, ENVIRONMENT AND HANDLING ESDSNote:In case of doubts please contact:

Mauro Lins (wml045) - MFAL-Brazil - +55 19 3847-18N/A: Not applicable

Blank:No comments so far

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